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KY-RO1000L/H
KAIYUAN
Product Description
This complete ultrapure water preparation system is specially developed for cosmetic and pharmaceutical industries. It is designed to meet strict water quality requirements for formulation water, process cleaning water and pharmaceutical purified water. The whole machine adopts an integrated skid-mounted structure, integrating pretreatment, reverse osmosis, EDI electrodeionization and post-polishing treatment on one stainless steel platform. The equipment consists of vertical pressure tanks, sanitary stainless steel pipelines, online water quality meters and an automatic electric control system, with compact layout and neat structure. On-site installation only requires connection to water inlet, water outlet and power supply before operation.
The system follows the mature process route of "Pretreatment + RO Reverse Osmosis + EDI". The resistivity of produced water can reach 18.2 MΩ·cm @25℃ with stable and controllable water quality throughout the process, without acid and alkali chemical regeneration. It can be directly used as a water production unit for cosmetic batching water, or serve as the core preparation or pre-treatment section of pharmaceutical purified water systems. It helps manufacturers bring every drop of process water into a monitorable and traceable quality management system.
Membrane housings, tanks, pumps, valves, pipelines, instruments and electric control cabinets are all pre-installed on the stainless steel frame. Internal connection and commissioning are finished before delivery. Users only need to connect water and power on site to produce water, which greatly shortens the construction and installation period.
PLC program control system realizes full automatic management including water intake, water production, membrane flushing, standby shutdown and fault protection. Running status, water quality data and alarm records are displayed centrally on the touch screen. Operators can master the operation after simple training.
The system is equipped with online conductivity / resistivity meters to feedback effluent quality in real time. Monitoring points for flow, pressure, TOC, pH value can be added on key process sections to provide continuous data support for quality management.
Tanks, pipelines and valves in contact with water adopt food-grade / sanitary stainless steel. The inner wall of pipelines is smooth without dead corners, which reduces bacterial growth and secondary pollution, and meets hygiene standards required by cosmetic and pharmaceutical industries.
The water production unit is designed in modular style. When water demand increases later, capacity expansion can be realized by parallel connection without rebuilding the whole system, protecting your existing investment.
It is equipped with water shortage protection, high-pressure protection, motor overload protection and sound-light alarm. The machine will shut down automatically under abnormal conditions to protect equipment safety and stable production.
The data below is for reference only. Actual water yield, water quality index and material selection shall be subject to the technical agreement signed by both parties.
| Item | Standard Specification |
|---|---|
| Water Production Capacity | 0.5t/h, 1t/h, 2t/h, 5t/h, 10t/h, customized on request |
| Product Water Resistivity | ≥18.2 MΩ·cm @25℃ |
| TOC (Total Organic Carbon) | ≤10 ppb (measured value for reference) |
| Total Bacteria Count | ≤10 CFU/mL (measured value for reference) |
| Endotoxin | ≤0.01 EU/mL (optional, according to process demand) |
| Main Material | 304 stainless steel frame & pipeline, optional 316L sanitary grade |
| Control Mode | PLC automatic control + touch screen HMI |
| Power Supply | 380V/50Hz 3-phase, customizable to 220V/60Hz for overseas markets |
| System Recovery Rate | 70%–75%, depends on raw water quality |
| Installation Type | Integrated skid-mounted, indoor floor installation |
Online meters continuously record key indicators such as product water resistivity. Water quality fluctuation can be found and adjusted timely. It supports stable formula and consistent batch production, perfectly matching the traceability requirements of cosmetic filing and pharmaceutical validation system.
The EDI module is continuously regenerated by electric field without hydrochloric acid, caustic soda and other chemical agents. It saves chemical cost and reduces burden of wastewater treatment. The system automatically starts and stops according to actual water consumption to cut idle power consumption.
Automatic operation removes the need for full-time operators. The compact skid design occupies limited floor area, saving valuable space inside your production workshop.
Water-wetted parts adopt sanitary design. The pipeline can be drained and cleaned with built-in flushing program for simple daily maintenance. Multi interlock protection ensures safe shutdown under abnormal working conditions to avoid unexpected production interruption.
Manufactured by a professional water treatment factory with 20-year experience. We master mature membrane separation and system integration technology. Custom design is available according to raw water report and capacity requirement, and process flow can be adjusted for site conditions.
Cosmetic Industry: Used as water preparation equipment for cream, lotion, essence, facial mask, washing & care products. It provides stable, pollution-free pure / ultrapure water to guarantee skin feel, stability and batch consistency of finished cosmetics. Also suitable for cleaning of filling lines and batching tanks.
Pharmaceutical Industry: Applied for purified water system or pre-treatment section, supplying qualified process water for material dissolving, batching, utensil cleaning and cooling. Water quality data can be integrated into validation documents for full traceability.
Other High-purity Water Scenarios: It is also suitable for laboratory analytical water, semiconductor cleaning water, food & beverage batching water and other scenarios with high water quality requirements. The process sections can be adjusted flexibly to reach different water standards.
The equipment is packed with sturdy wooden case or fumigation-free pallet. Tanks and pipelines are fixed and buffered well to resist vibration and hoisting during sea transportation. The whole skid unit can be loaded into standard containers, supporting sea freight, railway and air shipment. Packing list, technical drawings, operation manual and required export documents will be delivered together for customs clearance and on-site acceptance. After arrival, remote video commissioning guidance is available. On-site engineer service including installation, debugging and operator training can be arranged on request, to put the equipment into water production quickly.
Cosmetic Manufacturer (Formulation Water): After switching to this ultrapure water equipment, the appearance and stability of our bulk material are much more consistent. We can check water quality data on the touch screen every day, which makes acceptance and internal inspection very convenient.
Pharmaceutical Factory (Purified Water Pre-treatment): It runs fully automatically and rarely needs manual attendance. The system will alarm and stop by itself once fault occurs. Maintenance workload is much less than our old system, and the running cost is reduced obviously.
Overseas Buyer: The whole unit works after connecting water and power following the manual. Remote commissioning solved all problems in one session. The communication and after-sales support are responsive and reliable.
